What are the advantages of roll forming custom metal parts?
- Roll forming is efficient
- Roll forming produces less waste
- Roll forming is cost effective
- Roll forming can meet tight tolerances
- Cross section profiles are easily created
Roll forming is becoming more and more popular because it is a cost-effective and flexible method of custom shaping metal parts. Also known as cold roll forming, roll forming is shaped in its hardened state. Roll forming is utilized across various industries to create metal parts for automobiles, aircraft, appliances, and homes. In this article, we list down the advantages of roll forming custom metal parts.
What Is Roll Forming?
Roll forming is a type of metal fabrication process that involves shaping a long strip of metal, typically in coil form, into a custom cross-section. The roll-forming machinery forces the metal through a series of rolls to shape it into the desired cross-section profile. There are many advantages to roll forming custom metal parts over welding or pressing. Read on to learn more about these!
Roll Forming is Efficient
Given that roll forming is done using a long strip of metal in coil form, the process is much quicker, with lower labor demands. When compared to stamping or press braking, this metal fabrication procedure is far more efficient. Secondary, value-adding metal fabrication processes such as punching, notching, or welding can be merged into a single roll forming production line, which further improves efficiency.
Press braking is a common alternative to roll forming. But if you didn’t already know press braking requires separate processes for punching, perforating, or notching, which adds labor and time.
Any project owner that requires a wholesale supply of custom metal parts would easily be able to receive them in no time through roll forming. Rather than needing separate processes, you can get custom metal parts that are ready for distribution immediately through roll forming. For applications that need high-volume custom metal parts production within a limited timeframe, roll forming is the ideal choice.
Roll Forming Produces Less Waste
Press braking can limit the length of metal parts according to the size of the machine. On the other hand, with roll forming, any metal part can be produced at any length desired. Custom metal parts cut from long strips mean waste scrap is lessened.
Roll Forming is Cost Effective
Roll forming is a no-heat metal fabrication process. It continuously bends the metal into its final form through a series of custom sets of rollers at room temperature, which cuts down energy costs.
In addition, roll forming does not produce the same wear and tear as stamping does. It is a process that removes the need for machining. As said earlier, roll-formed custom metal parts can also be cut into almost any length, unlike with press braking. As a result, labor demands and labor costs are reduced significantly.
Roll-formed custom metal parts produced in huge quantities are more cost-effective than extruded or plastic versions.
Roll Forming Can Meet Tight Tolerances
Some metal fabrication processes cannot adhere to tight tolerances. However, roll-formed metal parts are designed to meet very tight tolerances. The custom metal parts that come out are ultra-precise with excellent uniformity and superior finishes across the runs.
There’s no doubt that roll forming can produce much more high-quality and precise custom metal parts than extrusion.
Cross Section Profiles are Easily Created
Even the most complex cross-section profiles that are extra challenging with stamping can be easily done through roll forming. Everything from round, C-shaped, or closed profiles can be handled by roll forming. For this reason, roll forming custom metal parts are ideal.
With roll forming, custom metal parts that are already finished with coating or painting can be shaped as well. But with extrusion, shaping can only be done with unfinished metal parts. Any additional process will cost more time and money.
Key Takeaway
In this article, we rounded up the advantages of roll forming custom metal parts. Roll forming offers numerous benefits for producing high-volume custom metal parts such as efficiency, cost effectiveness, waste reduction, and more.
To meet your exact requirements for custom metal parts fabrication, remember to choose an experienced metal fabricator that offers roll forming with top-of-the-line equipment.
Regan Industrial Sales, Inc. is a reputable steel manufacturer in the Philippines that offers roll formed metal parts. With decades of experience and advanced fabrication equipment, our team in RISI is committed to providing high-quality metal parts for clients. To learn more about metal fabrication, you may check out our other blogs by clicking here.
Or, contact us today by clicking here to learn more about our customer metal fabrication products and services.
